What is the High Pressure Aluminum Die Casting Process?

What is the High Pressure Aluminum Die Casting Process?

  High pressure aluminum die casting is a manufacturing process of casting. It is a fast and cost-effective manufacturing process.It molten metal (aluminum) is injected with a die casting machine under force using considerable pressure into a steel mold or die to form products. The term of “Cold Chamber Die Casting” refers to a separate metal melting furnace.

he High Pressure Die Casting, cold chamber die casting process follows this sequence:

  •   The die casting machine opens the die casting mold.
  •   The prior part is removed and the die cast mold is sprayed for the next part
  •   The aluminum is poured using a ladle into a shot cylinder
  •   The shot piston injects the metal into the die casting mold.
  •   The machine opens and the process starts again.

Advantages of High Pressure Aluminum Die Casting Process:

Lower costs compared to other processes.
Cheap – typically production of any number of components from thousands to millions
Castings with close dimensional control and good surface finish
Castings with thin walls, lighter in weight

Application of Pressure Die Casting

  •   Automotive parts like wheels, blocks, cylinder heads, manifolds etc.
  •   Aerospace castings.
  •   Electric motor housings.
  •   Kitchen ware such as pressure cooker.
  •   Cabinets for the electronics industry.

  Because of the excellent dimensional accuracy and the smooth surfaces of die casting,most high pressure die castings need no machining except the removal of flash around the edge and possible drilling and tapping holes. High pressure die casting production is fast and inexpensive relative to other casting processes.

  There are several aluminum alloys in our Company. They are used by high pressure die casting parts with different mechanical properties and chemical breakdowns. Aluminum is used in 81-90% of the high pressure die casting alloys available in the world today. Often aluminum high pressure die casting can replace steel. It increase strength and reducing part weight. We produce high pressure die casting parts in small sizes of less than an ounce up to large sizes of 10 pounds. We usually can produce and ship high pressure die casting parts within two weeks of receipt of your purchase order if we have the high pressure die casting die already and have completed our first article inspections.

High Quantity High Pressure Die Casting Products

  Many high pressure die casting parts can be produced in a single day with the right die casting tooling and proper high pressure die casting part design. Our Die Casting has produced quantities of 10,000 to 20,000 high pressure die casting parts a week in some cases. We can design or work with your designer to develop high volume high pressure die casting tooling.

Low Quantity High Pressure Die casting Products

  We will produce for our customers low quantities of high pressure die casting parts, as few as 100 high pressure die casting parts. The cost to produce and complete the high pressure die casting parts is higher than the larger quantities. So the high pressure die casting part price is higher. Some die cast part manufacturers will not bother with quantities under several thousand. So this becomes an advantage to our Die Casting.

  Compare Die Casting Alloys, this chart describes the similarities of the various die casting metals.

  About High Pressure Die Casting Tooling

  High Pressure die casting molds, sometimes referred to as high pressure die casting tooling, are made from steel hardened to withstand high temperatures and extreme pressures. There are many types of high pressure die casting tooling from simple inexpensive inserts to complete high pressure die casting dies that are dedicated to only one part. Once a high pressure die casting tool is produced, the cost to make high pressure die casting parts is very little. We have an in-house toolmaker who can make your high pressure die casting die or fit your inserts into one of our holders at a very competitive price. Tooling Die Casting, Tooling for Aluminum Parts.

  How to control Die Casting Part Quality?

  The dimensional accuracy of our Die Casting maintains is one of our outstanding characteristics. We will create an “checking list” that has all the inspection points necessary to ship you the high pressure die casting parts you want. We provide a “Certificate of Conformance” with each shipment of high pressure die casting parts.

  If you want to get an existing die casting or metal part of another casting process,welcome contact us freely.

《What is the High Pressure Aluminum Die Casting Process?》有38条留言

  1. I’m the proprietor of JustCBD Store label (justcbdstore.com) and am seeking to grow my wholesale side of company. I really hope that anybody at targetdomain give me some advice ! I considered that the most effective way to do this would be to reach out to vape shops and cbd retailers. I was hoping if anybody could recommend a trustworthy web-site where I can get Vape Shop B2B Database with Email Addresses I am presently reviewing creativebeartech.com, theeliquidboutique.co.uk and wowitloveithaveit.com. On the fence which one would be the most ideal choice and would appreciate any support on this. Or would it be easier for me to scrape my own leads? Suggestions?

  2. Good blog you have got here.. It’s difficult to find high-quality writing like yours these days. I really appreciate people like you! Take care!!

  3. Can I simply say what a relief to find someone that genuinely knows what they are discussing on the internet. You certainly understand how to bring a problem to light and make it important. More and more people ought to read this and understand this side of the story. I was surprised you’re not more popular since you certainly have the gift.

  4. An intriguing discussion is definitely worth comment. There’s no doubt that that you ought to write more about this subject, it might not be a taboo subject but generally folks don’t talk about such topics. To the next! Cheers!!

  5. Hello there, I do believe your blog may be having internet browser compatibility issues. Whenever I look at your blog in Safari, it looks fine however, if opening in I.E., it’s got some overlapping issues. I just wanted to provide you with a quick heads up! Besides that, excellent website!

  6. The next time I read a blog, I hope that it doesn’t fail me as much as this particular one. After all, I know it was my choice to read through, however I truly believed you would have something interesting to say. All I hear is a bunch of whining about something that you can fix if you were not too busy looking for attention.

  7. Greetings! Very helpful advice within this post! It is the little changes that produce the most important changes. Many thanks for sharing!

  8. Your style is very unique in comparison to other people I’ve read stuff from. Thank you for posting when you have the opportunity, Guess I’ll just bookmark this web site.

  9. I truly love your site.. Great colors & theme. Did you build this website yourself? Please reply back as I’m looking to create my own personal site and want to find out where you got this from or exactly what the theme is called. Cheers!

  10. You’re so cool! I do not believe I’ve read anything like this before. So nice to find another person with genuine thoughts on this topic. Seriously.. many thanks for starting this up. This website is one thing that is needed on the internet, someone with some originality!

  11. I blog often and I really thank you for your content. Your article has truly peaked my interest. I’m going to book mark your blog and keep checking for new details about once a week. I subscribed to your RSS feed as well.

  12. Hi, I do think this is a great blog. I stumbledupon it 😉 I will return once again since i have book-marked it. Money and freedom is the greatest way to change, may you be rich and continue to guide other people.

  13. The next time I read a blog, Hopefully it does not fail me as much as this one. I mean, Yes, it was my choice to read, however I truly believed you’d have something useful to talk about. All I hear is a bunch of crying about something that you could fix if you were not too busy looking for attention.

  14. I seriously love your blog.. Very nice colors & theme. Did you make this web site yourself? Please reply back as I’m wanting to create my own personal blog and would like to learn where you got this from or just what the theme is named. Appreciate it!

  15. I simply want to tell you that I’m beginner to blogging and site-building and truly loved your web blog. Very likely I’m want to bookmark your blog . You actually come with terrific articles and reviews. Bless you for sharing your blog.

  16. After checking out a few of the articles on your web page, I seriously like your way of writing a blog. I saved as a favorite it to my bookmark website list and will be checking back in the near future. Take a look at my website too and tell me what you think.

  17. When I originally commented I appear to have clicked on the -Notify me when new comments are added- checkbox and from now on whenever a comment is added I receive 4 emails with the exact same comment. Is there a means you are able to remove me from that service? Many thanks!

  18. Greetings! Very useful advice within this article! It’s the little changes that produce the most significant changes. Thanks for sharing!

留下评论